Do I Need a Custom Control Panel? | Salient

26 May.,2025

 

Do I Need a Custom Control Panel? | Salient

When it comes to the electrical supply and overall control in your commercial business or industrial workshop, the control panel is essentially the heart of each machine, tool, and operation. But a poorly designed, insufficient, or incompatible panel can make running operations smoothly an absolute nightmare.

kacon supply professional and honest service.

Have you found yourself wondering if you need a custom control panel? If so, then PSI Power & Controls is here to help!

For automation control and control panel services, PSI Power & Controls stands unmatched. Our team has assisted with the control and monitoring needs of industrial and commercial businesses for years, and as a certified custom panel design and build team, we understand how valuable effective custom solutions can be.

Looking for custom control panel services or panel design and fabrication for your commercial or industrial business?

Contact an expert at PSI Power & Controls today, or call us any time.

What Is a Custom Control Panel?

A custom control panel is built either as a single-source solution or as a complex control solution, designed with your specific needs in mind. These panels are typically constructed to address unique needs, such as panels rated to operate in hazardous locations, or as a means of tying together and smoothing the operation and monitoring of various and diverse operations.

Put simply, a custom control panel is your way to get what you need. A solution that is, as the name suggests, customized to meet specific purposes or exact requirements, where other OEM or standardized panels might not suffice.

Custom monitoring and control panels are an excellent solution if you feel your business could do with some simplification or you’re looking for a way to streamline your processes.

Custom Control Panels Are Beneficial in a Variety of Applications

A well-designed custom control panel can make equipment operation easier and more straightforward, reducing the chance of equipment damage, property damage, and injuries. At PSI Power & Controls, we design and install a variety of custom control panels for many common applications, including:

  • Industrial control panels for alarm systems, variable frequency drives, motors, valves, starters, UL698A controls, and more.
  • Water and wastewater control systems for reservoirs, wells, booster pumps, greenhouses, and irrigation systems.
  • Wastewater lift stations, treatment systems, grinder systems, UV disinfection systems, and more.
  • Environmental monitoring systems for groundwater, solid waste, stormwater, landfills, leech fields, and other systems.
  • Material handling logic and controls for material handling equipment, conveyor systems, overhead cranes, forklifts, man lifts, and more.
  • Metering systems for monitoring and reporting power statics, including active and reactive power, voltage/amperage, and system status via various communication protocols.

We also offer OEM control solutions to integrate into your own equipment, saving your organization the time and expense of engineering your own solution. This lets your product get to market faster using quality controls from a trusted, experienced manufacturer.

Call (704) 594- or contact us online to learn more about our control solutions and their possible applications.

Do I Need Custom Control Panels?

It depends, but the answer is often yes. Or rather, whether or not you need them, you can benefit from them. Modern machinery displays an exceptionally wide range of panels, which often differ even though the machines’ tasks, and often overall design, are identical.

Do you find yourself tackling a different panel for each operation in your business? Would you benefit from more cohesion, simplification, and more compatible designs? If yes, then you certainly can benefit from custom panels.

In the end, it depends on your needs, the unique setup of your business, and what kinds of challenges you face with your current control panels and setup. That’s why we suggest working closely with a team of certified engineers, like those at PSI Power & Controls, as experts have the experience and extensive knowledge needed to help you determine the best means of improving your business through custom panels, or whether you’d benefit from full design and fabrication services.

For more information, please visit Customized Industrial Control Solutions.

Looking for more information, or want to know more about the custom panel fabrication and design offered by PSI Power & Controls? Contact us today!

We’re always happy to help, and our custom panel experts can offer the insight and answers you’re looking for.

Industrial Controls Systems Upgrades | Boost Plant's Efficiency

Upgrades to Industrial Controls Systems Leads to Better Plant Efficiency

In manufacturing, research, and development, your business outcomes are only as good as your equipment. Running a reliable system with optimized performance and efficiency can provide a critical competitive advantage.

Buying industrial control equipment isn’t like buying an iPhone. You don’t upgrade just because a new model is available. Most manufacturing systems include expensive, bespoke equipment designed to last for decades. An industrial controls system upgrade can give this equipment a new lease on life for a fraction of the cost of equipment replacement.

Technology moves fast, and today’s control platforms are faster and more powerful than ever. They’re also designed to seamlessly integrate into existing plant networks.

Benefits of a Controls Upgrade

There are myriad ways a controls upgrade can give your plant’s productivity a boost. Here are just a few:

  • Optimized performance. Modern control systems can collect, store, and analyze tremendous amounts of data. They can provide operators critical information to boost energy efficiency, troubleshoot errors, and reduce downtime. The computing power of upgraded industrial controls systems can help you operate your entire plant more efficiently.
  • Remote access. New controllers have remote support capabilities so you no longer have to be in front of a machine to troubleshoot it. “You can have fewer people looking over more processes,” said Dan Idzikowski, Senior Instrumentation and Controls Engineer at ACS. “You can monitor performance from anywhere in the facility using the plant network or even from outside using a secure web connection.” Combined with error alerting, your upgraded controls could automatically alert an on-call operator to a failure in the system, even if it happens off hours. In some cases, the operator could log in to the system and either clear the alert or resolve the issue remotely.
  • Increased visibility. A controls system upgrade is an opportunity to integrate disparate equipment and sensors into a common control network. You should be able to view information about your systems from any screen in the plant. This whole-network visibility helps operators make better decisions about how to prioritize their time.

When to Upgrade Your Controls System

Your controls system has both hardware and software components. Both will eventually reach the end of their useful life.

When software versions are no longer supported by modern operating systems, it’s time to upgrade. Using legacy operating systems or operating unsupported software versions is not only inefficient, it puts your system at risk for virus and cybersecurity threats.

When the manufacturer of your controllers stops supporting your legacy hardware, it’s time to plan for a controls system upgrade. If you’re left scouring eBay to find replacement parts, a minor hardware failure could have a ripple effect on your entire facility’s ability to operate.

“It can be a world of hurt if something goes down and you don’t have a stock of hardware and software components,” Idzikowski said. “When you can no longer purchase your hardware directly from the distributor, it’s time to think about upgrading your system.”

Upgrading Integrated Systems

When you’re upgrading mechanical systems, it’s best to complete a controls system upgrade at the same time to ensure the controllers can communicate effectively with the new equipment.

Whether upgraded controllers are talking to worn-out equipment or legacy controllers are trying to understand more powerful new equipment, at a certain point the age difference between systems can just be too much.

“The best thing to do is definitely to upgrade across the board,” Idzikowski said. “Software, controlling hardware, and mechanics. Just upgrading one system does not mean your process has been upgraded.”

A controls system upgrade also creates an opportunity to bring all the controls systems on your site under one umbrella. Maintaining multiple controls systems creates issues with visibility, maintaining parts inventory, managing software upgrades, and maintaining training requirements.

Want more information on Industrial Foot Switch? Feel free to contact us.

Assessing Your Controls System