Pros and Cons of Electro Mechanical Assembly | Star Engineering

Before addressing the pros and cons of electro mechanical assembly, it is important to introduce what it actually is. That way, you will know whether this is something that you should consider for your upcoming project.

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What Is Electro Mechanical Assembly?

Any reference made to electromechanical assembly is typically in relation to the processes used as part of mechanical and electrical engineering. For all stages of turnkey manufacturing, starting with prototyping through production, electro mechanical assembly services are designed to provide necessary support.

Regardless if this involves power distribution units, box-builds, daughter cards, printed circuit boards, or custom cable assemblies, there is a tremendous benefit in working with a reputable manufacturer.

Key Advantages

Following are some of the primary benefits to consider.

• Full Engineering and Design Support – With these services, a reputable manufacturer provides full support for processes pertaining to both design and engineering. As a result, simple designs are easily integrated using a design database. However, for designing a custom assembly, an expert will use software, like AutoCAD, or 3D modeling to achieve the desired outcome. In addition, to create intelligent engineering designs, the right company will perform an analysis using multi-engineering platforms.
• Detailed Document Control – By using several engineering platforms, the manufacturer can create extremely detailed documents for a number of aspects, such as prototyping, testing, Bill of Materials, product specifications, and so on.
• Prototyping – With professional electromechanical assembly services, a prototype of the assembly is produced. This same prototype is used to evaluate construction and performance prior to full production. This ensures the finished product meets the customer’s specifications, meaning it is void of defects and inaccuracies. This also verifies the safety of the assembly before production, whether for short or long runs.

Key Disadvantages

• Advancing Technologies – Electromagnetic relays remain a viable option due to their ruggedness, low cost, and durability. However, new technology is constantly emerging and current technology is evolving. Because of this, solid state relays (SSRs) have become a more viable alternative for a number of scenarios.
• Cutting-Edge Equipment – While not a disadvantage as a whole, there are disadvantages if you choose a company that is still using outdated equipment. Preferably, the company working on your project will rely on a Promess electro-mechanical assembly press, one of the best on the market.

When electro-mechanical work is performed correctly, the results are highly beneficial. For a superior assembly, the professionals at Star Engineering can help. Call us today for more information or to speak to a team expert.

Factors To Consider When Designing Electro Mechanical Assembly

Upgrading your facility’s electro mechanical assembly is a process that should be taken with all seriousness and has several factors that should be taken into consideration.

There are specific requirements that need to be met, costs that need to be considered, and technical issues that need to be addressed. All those and more will influence the design, process flow, timing and other aspects of the upgrade project.

You will ultimately be discussing all those things with your electromechanical device manufacturer, but before that here is an overview of primary factors that have to be addressed.

Design and Revision

The technology of electromechanical systems is in constant, rapid development. When upgrading or replacing the assembly, consult your electromechanical device manufacturer and evaluate your product’s components for optimal quality and cost. In some cases your existing design can be upgraded and modified, in others it is more cost-effective to have it replaced in its entirety.

The Timing Aspect

Your final product assembly should have requirements that allow for timely delivery of specific parts within set timeframes. Make sure your manufacturing partner can monitor every part of the electromechanical assembly using RFID tags or a barcode system to ensure your product is up to spec at all times.

Real World Testing

An electromechanical assembly has to endure a lot of use. This usage should be built into the design to ensure the system performs in a reliable manner. Your electromechanical device manufacturer should be there to test the new or upgraded system for durability, structural integrity, precision over time and more. This testing phase is the safety net and should be taken in all seriousness. Make doubly sure it is provided for. Without being tested and proven, a great design is just that – a design.

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Software and Support

Electromechanical systems are half hardware and half software. Your manufacturer should have engineers on staff to provide for your software needs during the upgrading process and for support later on, after the launch. Another aspect of support is logistics and inventory. Make sure you get your electro mechanical assembly from a reliable manufacturer. One who’s able to respond to an evolving market, meet delivery schedules, provide parts and services on demand and generally has a reputation for reliability and quality.

If you are looking for a reliable electromechanical device manufacturer, contact us and we will make sure your project gets off the ground.

PVC cable is a common type of electrical cable that is widely used in a variety of electrical and communication systems. Understanding the advantages and disadvantages of PVC cable is critical to selecting the right cable for a specific application. Here are the pros and cons of PVC cable to help you make an informed choice.

PVC cable advantages

● Economically priced: PVC cables are low cost compared to other types of cables, making them an affordable option, especially for projects on a tight budget.

Good insulation properties: PVC material has good insulation properties, which can effectively prevent current leakage and electrical faults and ensure the safe operation of the circuit.

● Strong durability: PVC cables have strong wear resistance and corrosion resistance, are suitable for installation and use under various environmental conditions, and have a long service life.

● Easy to install: PVC cable is soft, easy to bend, easy and flexible to install, suitable for complex wiring needs, and can reduce construction time and cost.

● Widely applicable: PVC cables can be used in a variety of applications, including domestic, commercial and industrial areas, covering different needs from low to medium voltage.

PVC cable disadvantages

Restrictions: PVC cables have a narrow operating temperature range and cannot be used in extreme high or low temperature environments, which may cause cable performance degradation or damage.

Toxic gas release: In case of fire or high temperature, PVC materials may release toxic gases, posing potential risks to human health.

Environmental impact: The production and processing of PVC cables may produce environmentally harmful chemicals, causing pollution and impact on the environment.

Aging easily: With long-term exposure to UV rays and chemicals, PVC cables may age and harden, reducing their service life and performance.

To sum up, PVC cable has the advantages of economical price, good insulation performance and easy installation, but it also has disadvantages such as temperature limitation, toxic gas release and environmental impact. When choosing to use PVC cable, you need to consider its advantages and disadvantages and make an appropriate decision based on the specific application environment and requirements.

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